Types Of Bottling Machines

Typically, a semi-automatic machine will have an operator that counts the containers as they go in and then operating a foot switch in order to start a bottling sequence that is timed.

The bottling equipment grows right along with the company. Once production reaches a certain level, automatic machinery will be necessary to efficiently and reliably meet bottling demands.

An automatic bottling machine will not need the operator. These machines are fairly self-controlling once they are started. The operators will only have to perform an occasional quality control check.

The overflow filling machine allows packagers to fill bottles to a pre-set level, regardless of minute differences in the interior volume of the individual bottles. This type of fill works well for packagers that are using clear or nearly clear bottles, where the product level can be seen through the container. Filling to the same level in each bottle creates an aesthetically pleasing shelf appearance.

Automatic Overflow Filling Machine

Introduction The linear overflow defoaming liquid filling machine is suitable for filling liquids that are prone to foaming, and it is also suitable for liquids that do not foam. The filling liquid can not only prevent foam from overflowing, but also keep the liquid level consistent. It can...

Volumetric quantitative filling is achieved by controlling the volume of the material to be filled. Screw type quantitative filling machine belongs to the range of volumetric quantitative filling. Its advantages are simple structure, no weighing device, lower cost, and high filling efficiency. Its shortcoming is that the filling accuracy varies according to the different materials to be filled, which mainly depends on the stability of the material, the hygroscopicity of the material and the degree of looseness.

Volumetric quantitative filling is divided into two forms according to different material measurement methods. One is to control the flow or time of the material to control the filling volume. For example, the volume of the material is controlled by controlling the number of rotations or time of the screw, and the volume of the material is controlled by controlling the vibration time of the vibrating feeder. Another form is to use the same measuring container to measure materials to achieve quantitative filling, such as a graduated cylinder, a measuring cup, etc.

No matter which volumetric quantitative filling method is used, there is the same problem, which is to ensure the stability of the bulk density of the material to be filled as much as possible. In order to meet this requirement, vibration, stirring, nitrogen filling or vacuuming are often used to achieve this. If the filling accuracy is very high, it is necessary to use an automatic detection device to continuously detect the changes in the apparent specific gravity of the material to be filled, and then continuously adjust to ensure the accuracy of the filling volume.

A liquid bottling machine is basically a machine that is used to package liquid finished products in a variety of industries. It is worth noting that liquid products that need to be packaged differ throughout the bottling phase. They can be frothy in some cases, dense, or even creamy. Different conditions of liquid products require liquid bottling equipment with different metering methods.

Liquid Filling Machine

VKPAK manufactures a range of standard liquid filling machines to suit a wide variety of liquids, bottle sizes and production outputs. Product characteristics determine the bottle filling machine needed for your products. The goal is to deliver a precise amount of product to the consumer in an attractive bottle that promotes your offering over the competition. There are several filler...

Advantages Of Linear Bottling Machines

Linear filling machines are workhorses with many benefits. This makes them perfect for many businesses.

Affordability

Linear bottling machines are relatively cheap to buy and easy to install.

Scalability

Linear bottling machines are highly scalable. This means a business can easily make upgrades to increase production. You can even hire extra heads to cope with seasonal production demands. It is also possible to adjust linear machines without stopping production. Moreover, product changeovers take minimal time.

Simplicity

Linear bottling machines are well known for their simplicity and reliability. They are intuitive to use and maintain. Even if the machine breaks down, repairs are usually quick. There is often no need for specialised repair technicians. This leads to less downtime and product wastage.

Smaller

Linear bottling machines have a much smaller footprint than rotary machines. This is perfect for smaller businesses and production lines where space is at a premium.

Disadvantages Of Linear Bottling Machines

Linear bottling machines are discontinuous and can’t match the highest level of production throughput that some rotary machines can achieve. Whilst it isn’t likely to affect most small to medium businesses, much larger manufacturers sometimes prefer the output of a rotary machine in their production line.

Linear liquid bottling machines are perfect for small and medium companies with lower production needs. They are also useful for start-ups wanting to test the waters or companies with a range of product types.

Advantages Of Rotary Bottling Machines

Rotary bottling machines generally have a higher capacity, with 20 or even 50 heads to fill bottles at very high rates.

High Production Volumes

For high production volumes, the continuous operation of rotary machines makes them a viable option. They suit many products and container types but are particularly useful for carbonated drinks.

Constant Output

Since a rotary bottling machine fills as it rotates, the incoming and outgoing conveyors are continuously moving. This removes the need for additional accumulation stages to hold the containers between each fill.

Disadvantages Of Rotary Bottling Machines

As they operate on many moving parts, rotary machines are more complex and more expensive. They can also be more difficult to clean due to the number of filling nozzles, although many have a ‘clean in place,’ or CIP system.

In addition, repairs often need expertise and time to isolate the problem. This can lead to extended downtime and can impact profits. They may also take longer to adjust to different container types, which is not ideal for companies with multiple products. They take up more floor space than linear machines and are less flexible.

For larger companies requiring very high production volumes, rotary machines may be a good investment. But factors like repair costs, maintenance and downtime must be considered from the start.