Semi Auto Explosion-Proof Two-Head Epoxy Filling Machine

System features and functions

• The whole system is manufactured with explosion-proof standard, explosion-proof grade: EXdiaIIBT4
• The control system is made of high-end electrical accessories such as Japan's Mitsubishi PLC programmable controller, with reliable performance;
• The filling gun is a proprietary design of our company, which can be disassembled and assembled quickly by hand, which is convenient for maintenance;
• The sealing and soft connection parts are made of Teflon, which is resistant to solvents, acids and alkalis, and has a long service life;
• The system adopts two-stage adjustable filling method for large and small materials, which improves the accuracy and production capacity;
• Two filling modes of net weight and gross weight can be selected to meet the different filling needs of users;
• The target amount can be set freely, adapting to quantitative filling of various weight ranges;
• Double-window display dedicated filling control instrument, which can display information such as target volume, filling volume, barrel number, accumulated volume, etc.;
• The height of the filling head can be adjusted manually, which is suitable for packaging barrels of different heights;
• It has the function of automatically judging the tare weight range of empty barrels and the function of not filling if there are no barrels;
• It has the function of automatically detecting the out-of-tolerance filling target volume, and can freely start the automatic drop correction function;
• The controller is equipped with manual buttons for all actions and emergency stop buttons for use in special situations;
• The controller can store 30 groups of filling value parameters, which can only be called when using;
• It has the functions of self-fault diagnosis, interface test, digital adjustment, anti-vibration setting and host computer communication;
• Adopt one-button operation: start-filling head descending-automatic peeling-filling-finishing filling and lifting the nozzle.

Drawing

Basic parameters

• Maximum weighing: 10kg
• Minimum sense: 2g
• Filling error: ±5-15g
• Filling speed: about 240 barrels/hour (depending on the feed flow rate)
• Explosion-proof grade: EXdiaIIBT4
• Control mode: 2-speed control
• Filling method: fixed, inside the barrel
• Weighing platform size: 300×300mm
• Heavy bucket table: 300mm×600mm
• Pipe of pipe: SUS304 stainless steel and Teflon
• Structural material: SUS304 stainless steel (standard column carbon steel chrome plating)
• Pipeline pressure: 0.2-0.6MPa (related to material properties).
• Material interface: DN40 quick-loading clamp (faucet), the interface standard can be provided by the user
• Air source interface: user provides 8mm air pipe connector for quick connector connection
• Power supply: AC220/50Hz (provided by the user to the machine side)
• Air source: 0.4-0.8Mpa (provided by the user to the side of the machine)
• Operating temperature: -10℃-50℃
• Basic conditions: level solid concrete floor, concrete thickness should be greater than 10cm.

Working Videos

Workflow

A. The operator places the empty barrel on the weighing platform, so that the filling gun head is directly above the barrel mouth;

B. The operator presses the [Start] button;

C. Check that the weight of the container is qualified, automatically remove the tare weight, open the nitrogen filling and open the bottom valve of the gun head for fast filling. When the weight reaches the small material value, the filling speed becomes smaller, and when the weight reaches the target amount minus the advance amount, the bottom valve is fully off, error detection and display;

D. The operator moves the heavy bucket out of the weighing table and screw the cover. A filling process is completed;

E. Repeat steps A-D for continuous filling.

Configuration Specifications

Main equipment - liquid filling scale

Optional parts

User provided

Connection and installation of feeding pipeline, feeding pump, return device, and public works such as foundation.

0.4-0.8MPa air source, AC220 power supply to the side of the electrical control box.