Introduction
This rotary lobe pump filling machine adopts high-precision stainless steel rotor pump to measure the liquid capacity. Each pump is driven by a servo motor, with a wide filling range and high filling accuracy. The equipment has a simple structure, easy operation and easy maintenance. The filling capacity is adjusted directly on the touch screen. The lifting of the valve is driven by a servo motor, and the easy-to-bubble liquid can be filled with the liquid level. The whole machine is made of 304 stainless steel.
The fully automatic rotary lobe pump filling machine handles a wide range of container sizes, filling volumes and product types with ease. Although originally designed for filling creams, gels and lotions, the filler can handle both thin and pasty products. The machine can easily fill cosmetic creams, heavy sauces, thick shampoos and conditioners, honey, hair gels, cream cleaners and car waxes.
Model: VK-LPF
View VideoThe rotor pump filling machine uses a rotor pump for quantitative filling and accurate filling and is mainly applicable to the filling of viscous materials, such as chili paste, bean paste, mayonnaise, honey, face cream, facial milk, etc. with particles or without particles.
Technical Parameters
| Voltage | 220 volts, single phase, 60/50 Hz(can be customized) |
| Filling range | 50ml-5000ml (more than 5000ml can be customized) |
| Filling accuracy | ± 0.5% |
| Air source pressure | 0.6-0.8 MPa |
| Filling speed | about 50 bottles per minute (6 nozzles filling machine 1000 ml capacity) |
| Filling Nozzle | 2/4/6/8/12/16(can be customized) |
Rotary Lobe Pump Working Principle
Rotary lobe pumps, which are self-priming positive displacement pumps, are not sensitive to dry running. The synchronized rotation of the rotor pair and the increasing suction chamber create a vacuum on the priming side of the pump. This vacuum draws the liquid into the pump chamber and the pumped medium is conveyed past the pump wall into the pressure area by the rotors. The synchronized rotation of the rotor pair and the decreasing pressure chamber create an overpressure on the discharge side of the pump. The flow direction can easily be reversed by changing the direction of rotation.
Advantages Rotary Lobe Pumps
➤ Damage free: Often used in food applications because lobe pumps handle solids without damage to the product
➤ Larger particle size: the particle sizes that can be pumped are often larger in lobe pumps then in other positive displacement pumps
➤ Low viscosity liquids can be handled with diminished performance
➤ No metal to metal contact
➤ Suitable for hygienic applicatins due to superior CIP/ SIP capabilities
The core benefits of using a lobe pump are the perfect cleaning capabilities, the ease of maintenance and the extended life time thanks to the improved construction. Lobe pumps mean reliable and safe pumping of food and pharma related fluids.
2. Fast filling speed,the speed of two nozzles can reach 30-40 bottles per minute.
3. It can quickly switch various bottles and products without adjusting the position of the traditional cylinder, bottle clamping device, and filling nozzle, saving a lot of time for bottle replacement.
4. Simple operation and easy cleaning. Automatic cleaning function: without manual disassembly, it can be set once on the touch screen to automatically clean and drain the sewage.
5. Design different positioning devices according to the actual situation of the bottle.
6. With Individual filling heads, Each filling head is equivalent to a stand-alone machine, with automatic filling, which can be opened or closed separately, and has an error correction function. They share a mobile tank, each filling head and tank are connected by a hose, quick-release excuses, independent control systems, and menus, and can be produced separately.
7. Compared to other filling machines, it has a smaller footprint.
8. CIP cleaning is optional.It can be connected to the CIP system.
Servo Motor
Inovance Servo Motor and Drive, ensures high filling accuracy, high filling speed, stable and smooth filling, and easy micro adjustment. It can easily achieve remote operations
Lobe Pump
Each filling head has individual lobe pump, and the lobe pump is controlled by servo motor.
Filling Valve
The filling valve is made of 304 stainless steel, and the valve length, diameter, and suction function can be customized according to the bottle mouth diameter, bottle height, and degree of liquid foaming.
High Quality Hose
Adapt world top brand of hose,such as TOYOX.
With stand pressure: With SUS316 reinforced coil and special reinforced structure, it has excellent stereotypes and is suitable for pressure and vacuum conveying
High heat resistance: It can withstand high-temperature fluids within 150 ℃, and can be used to clean the inside of food hoses and the floor (conditional restrictions)
No Dead Corner Top Tank
1. The top tank is with round or semi round design no dead corner, more easy cleaning
2. Double jacket hopper optional
3. Mixing system optional
4. CIP system optional
5. 304SS constuction material, 316SS for option
| No. | Name | Brand |
| 1 | PLC | Mitsubishi |
| 2 | HMI | Kinco |
| 3 | Servo Motor | Panasonic |
| 4 | Server Driver | Panasonic |
| 5 | Servo Reducer | Germany Neugart |
| 6 | Photoelectric Sensors | Japan OPTEX |
| 7 | Cylinder | China Airtac |
| 8 | Electromagnetic Valve | China Airtac |
| 10 | Low-voltage electrical | France Schneider |
| 11 | Inverter | Japan Mitsubishi |
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