Shampoo Filling Machine

Summary

Shampoo is a hair care product, typically in the form of a viscous liquid, that is used for cleaning hair. Shampoo is used by applying it to wet hair, massaging the product into the scalp, and then rinsing it out. Some users may follow a shampooing with the use of hair conditioner.

Shampoo is one of the many liquid products that VKPAK equipment can fill and package. Facilities can utilize complete systems of shampoo filling equipment, labelers, cappers, and conveyors to meet nearly any shampoo packaging facility’s needs. Our machinery can also fill and packaging many other low-to-high-viscosity liquids, including beverages and industrial liquid products. Using a system of reliable equipment that we offer, you can maximize your liquid packaging facility’s longevity.

Material IntroductionCommon Shampoo Bottle TypeFilling Machine SelectionCapping Machine SelectionLabeling Machine SelectionFilling NotesAuxiliary EquipmentWorking VideoContact Us
Shampoo is a hair care product, typically in the form of a viscous liquid, that is used for cleaning hair. Shampoo is used by applying it to wet hair, massaging the product into the scalp, and then rinsing it out. Some users may follow a shampooing with the use of hair conditioner.

The typical reason of using shampoo is to remove the unwanted build-up of sebum in the hair without stripping out so much as to make hair unmanageable. Shampoo is generally made by combining a surfactant, most often sodium lauryl sulfate or sodium laureth sulfate, with a co-surfactant, most often cocamidopropyl betaine in water to form a thick, viscous liquid. The sulphate ingredient acts as a surfactant, essentially heavy-duty soap that makes it easier to trap oil and grease.

Shampoos are cleaning formulations used for a wide range of applications, including personal care, pet use, and carpets. Most are manufactured in the same manner. They are composed primarily of chemicals called surfactants that have the special ability to surround oily materials on surfaces and allow them to be rinsed away by water. Most commonly, shampoos are used for personal care, especially for washing the hair.[From Wiki]

Shampoo
Shampoo
Shampoo and conditioner bottles offer convenient packaging for liquids and gels. Choose from PET, LDPE, HDPE, MDPE, and PVC plastic bottles that are ideal for shampoo and conditioner bottles. Each plastic shares common qualities with the others, as well as unique traits of their own. PET bottles, for example, are clear and impact-resistant. HDPE has high flexibility. MDPE has high shock resistance when dropped. Common shampoo bottles are as follows:

When we discuss the choice of filling machine, it is difficult to get rid of the viscosity of the material; usually the viscosity of shampoo is relatively high, so in the choice of filling machine VKPAK will give priority to recommend piston filling machine. Series of piston filling heads are calibrated to deliver exactly the correct amount of shampoo into the bottles. As the bottles move through this section of the filling line, they are filled with shampoo. Then from here the bottles move to the capping machine.
Liquid Filling Machine

Automatic Piston Filling Machine

Introduction Piston fillers measure and dispense free flowing products - such as thin and/or moderately dense liquids - onto a container. Each machine is equipped with one or more volumetric pistons. Each fill/release cycle consists of an intake stroke, where the product is withdrawn from the container or...

VKPAK Piston Shampoo Filling Machine Features:

  1. PLC control, operation on touch screen
  2. Panasonic servo motor driven , automatic adjust the Filling size on HMI, eg. Users want to fill 500g liquid, users just input the number 500, then the machine will automatic adjust
  3. It is volumetric by piston, high filling accuracy
  4. With top Double jacketed heating and mixing tanks which will prevent the liquid crystallization after stop working one day or more days( For optional)
  5. The automatic liquid filling machine also can has the function by CIP system which will connect the users CIP system
  6. The horse of the liquid filler are specially made according to the liquid nature, no dead corner, food grade
  7. The soft tubes or pipes on the liquid filler are adapt world brand Toyox from japan
  8. Specially made rotary valve for viscous liquid transfer

The following video is a test run of our customer's shampoo filling machine:

Common Shampoo Bottle Cap Types:

Shampoo bottle capping machine, usually choose the following equipment, the specific machine selection needs to be based on the shape of the cap, size, capping method to decide. For example: PP Shampoos Bottle Cap(Figure 4 above) is recommended to use a press capping machine, Lotion Pump Cap(Figure 1 above) is recommended to use a 4-wheel chuck capping machine or 6-wheel spindle capping machine.

Automatic Spindle Screw Capping Machine Sale

Automatic Spindle Screw Capping Machine

Introduction The VK-LC automatic spindle screw capping machine is extremely flexible, is capable of capping accurately and rapidly any cap, such as trigger cap, metal cap, flip cap and so on. 1. Variable speed AC motors. 2. Spindle wheels adjustment knobs, with lock nut hand wheel. 3. Meter...
Automatic 4 Wheels Bottle Capping Machine

Automatic 4 Wheels Bottle Capping Machine

Introduction Automatic 4 Wheels Capping Machine is designed to handle Trigger Spray Cap, Pump Cap, Push-pull Cap, Snap Hinge Cap and Sport Push-pull Cap. Round bottles, square bottles and flat bottles Applicable Caps: Screw Caps and twist of metal caps The main structure is made of durable 304...
Automatic Press Snap Capping Machine

Automatic Press Snap Capping Machine

Introduction This automatic capping machine is used for closing press type caps, it is made up by 3 parts: cap feeding system, cap loading system and cap closing system. This Automatic Press Snap Capping Machine is used for closing press type caps, it is made up by 3 parts:...
Automatic Single Head Capping Machine

Automatic Single Head Capping Machine

Introduction VKPAK's single head chuck capping machines use the latest technology to automatically place and accurately torque most cap types onto most bottle types. The chuck capping machines can place and torque flat caps, oval caps, flip top caps, pull spouts, safety caps, child proof caps, sport caps, and...
Shampoo bottle labeling machine, usually choose the following equipment, the specific machine selection needs to be based on the shape of the container, the size of the container, label size to decide.
Double Sided Labeling Machine

Automatic Double Sided Labeling Machine

Introduction Double Sides Labeling Machine is widely suitable for food stuff, cosmetic, pharmaceutical, pesticide and other industries. It is single and double side labeling for flat, square and round bottle. Automatic controlled by computer (PLC) easy operating. It can change specifications easily. It adopts servo motor, achieved closed...
Automatic Vertical Round Bottle Labeling Machine

Automatic Vertical Round Bottle Labeling Machine

Introduction The vertical round bottle sticker labeler is designed to achieve a rationalized production goal. The labeling process is automated, the operation is simple, the production speed is fast, the labeling position is uniform, beautiful, and tidy; it is suitable for the round container labeling in the pharmaceutical,...
Automatic Orientation Wrap Around Labeling Machine

Automatic Orientation Wrap Around Labeling Machine

Introduction It is special design for the round bottle orientation labeling with orientation device, the labeling accuracy can be guaranteed, especially suitable for the wrap around label. Oriented wrap around labeling machine is controlled by servo motor ( label exact is 1mm), It is suitable for any kinds...

Bottling Equipment for Shampoos

Certain features of bottling equipment, especially the filling machine and capping machine, will generally appear more often in specific industries. For example, an overflow filler will be used a majority of the time in the bottled water industry, due to the level fill that it provides. In the personal care industry, taking a look at bottling equipment for shampoos offers a good example of why these general rules will not always apply.

Thick and Thin

Shampoos can vary in viscosity, This variation means that, unlike bottled water, there is not a single type of filling machine that will be used for 95% of all shampoos. A pump filler might also be an option where a thicker product is being bottled. The characteristics of the specific soap or shampoo being bottled will help to determine the type of filler that will be used.

Foaming

Some shampoos have a tendency to foam during the filling process. Different types of bottle fillers can use different methods to stop the foam from causing inconsistent fills. Thicker products on different filler types may require a bottom up fill, anti-foaming nozzle attachments or other tactics to control product foaming. Again, the specific shampoo being bottled will determine the best manner for stopping the foam.

Cap types

The bottle cappers used for shampoos will have little to do with the product, but everything to do with the package and cap. Shampoos may use simple flip top caps, flat screw on caps or even pump top caps. A majority of the time, each of these cap types will screw on to the bottle being used, though some exceptions to the screw on cap exist as well. Spindle cappers and chuck capping machines will seal most of the shampoo bottles found on the market, though with pump tops and other unique lids, custom placing or inserting components may be necessary to consistently and reliably create the seal.

For these reasons the characteristics of each individual product will be analyzed to find the best solution for the unique product and demand.

Integrate A Complete System Of Shampoo Filling Machines

Shampoo is one of the thicker products that our liquid fillers can handle. In addition to shampoo filling equipment, we also carry other types of liquid packaging machinery to complete your packaging system, minimizing breakdowns while increasing productivity. We offer many different options to meet your application's unique requirements.

Following the filling process, capping equipment can fit customized caps on many different types of bottles to form an airtight seal that prevents contamination and leakage. Labelers can apply clear, Mylar, or paper labels to containers with unique branding, text, and images. To make sure your shampoo products travel with consistent efficiency from start to finish throughout the filling and packaging processes, you can use a system of conveyors programmed at custom speed settings. Using a combination of this equipment, you can benefit from an optimal production line that gives you the results you want.

Design A Customized System Of Machinery

Our full selection of liquid packaging and filling machinery is customizable depending on the application. We carry equipment available in a wide range of sizes, with programmable settings that make it easy to integrate in nearly any type of production line. If you require assistance with finding the best shampoo filling machines and other equipment for your production line, our experts can assist you with machine selection, system configuration design, and installation. Through the use of a customized liquid packaging system, you can experience minimal breakdowns and maximized productivity in the long term.

If you would like to get started on the design and implementation of a new liquid packaging and filling system, contact VKPAK today and our knowledgeable and experienced staff can help you. If you would like to further improve your operations and ensure that you get the most out of your shampoo filling equipment, we offer ancillary services such as operator training, field service, performance improvement, field service, and leasing.

Bottle Rotary Turntables

Rotary Turntables For Bottle Unscrambler

Introduction This bottle unscrambler is a dynamic worktable with frequency control. The machine is used as a buffer platform applying for intermediate junction of assembly line to reduce the length of conveyor. Both the range of bottle and the speed can be adjusted freely, which is benefit for...