Liquid Filling Lines

As demand for a product reaches a certain level, almost all packagers will move to some level of automation to more quickly produce finished product for their customers. With many machinery manufacturers to choose from, picking equipment from different companies can be an ominous task. For that reason, VKPAK offers a number of complete filling lines from which to start, focusing on different industries and different levels of automation.

Industrial filling equipment solutions are used to package a measured mass or volume of a product, at the end of a production line, into a packaging container suitable for the product. The choice of filling system or filling line depends on the physical state of the product, the packaging container of choice, the desired mass or volume per container, the required production volume, and considerations of sterilization and safety. VKPAK mainly offers filling lines for liquid bottles.

Filling is a delicate part of packaging liquids and other substances. It can be performed in different ways based on the type of beverage or substance to be packaged, and on the packaging type being used (PET or glass bottles, cans etc.). Filling lines are made up of several phases in which machines are used for very specific purposes. The most important are the following:

  1. Bottle Unscrambler Machines
  2. Bottle Washers/Rinsers
  3. Liquid Filling Machines
  4. Capping Machines
  5. Labeling Machines

An important process that goes hand in hand when using liquid filling lines is the use of packaging equipment. This is of course due to the fact that the filling machine or semi automatic liquid filler requires packaging to contain the bottle filling. Piston fillers are often used in the production of beverages and cosmetics. Usually a filling line or machine has the ability to fill a wide variety of products. The only aspect that needs to be changes is generally the nozzle, depending on product you wish to make.

Automatic Engine Motor Oil Filling Line

Automatic Engine Motor Oil Filling Line
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Engine oil is one of the many types of liquid products that VKPAK’s liquid fillers are designed to handle. We carry many models of motor oil filling machines along with other types of equipment to meet your facility’s specific needs, including customizable cappers, labelers, and conveyor systems. We’ll assist with product selection to determine which machinery will work best in your facility, and help with installation and setup.

Machines included in this filling line:

Engine / Motor Oil Filling Machine

Engine / Motor Oil Filling Machine: The Selection Guide

How to choose the filling machine for your engine or motor oil? VKPAK designed and manufactured the some types of Filling Machine for them which are base on the features of the oil and the container specifications, also those fillers are suitable for filling mineral oils, windscreen products, anti-freeze liquid, coolants. This guide focuses on engine / motor oil filling...

Small Bottle Filling Line(Test Video)

Small Bottle Filling Line(Test Video)
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This video shows the bottling, capping, and labeling process of small bottles. This bottling line is delivered to our customers recently. This video is a demonstration video and includes the following contents:

Machines included in this filling line:

  • Bottle Rotary Turntables
  • 12 Heads Piston Filling Machine
  • Spindle Capping Machine With Caps Feeder
  • Automatic Round Bottle Labeling Machine

Inline Twin Neck Bottling Line

Inline Twin Neck Bottling Line
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This video shows the double neck bottle bottling line. The bottling line is our main product. The production line mainly includes: filling machine, capping machine, labeling machine and subsequent secondary packaging machinery and equipment. We have very rich experience in the production and manufacture of linear bottling lines, the common ones are: edible oil bottling line, lubricating oil bottling line, sauce bottling line, chemical bottling line, shampoo bottling line, Disinfectant bottling line, etc.

Machines included in this filling line:

  • Automatic 8 Heads Filling Machine
  • Automatic Spindle Screw Capping Machine
  • Automatic Double Side Labeling Machine
  • Case Erector
  • Carton Sealer

Automatic Net Weight Liquid Filling Line

Automatic Net Weight Liquid Filling Line
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Net Weight Filling Machines, as the name suggests, work on the principle of filling each container to a pre-set weight. Using a scale for each container to be filled and a PLC with touchscreen interface to create set points for the fill, these machines are available in both automatic and semi-automatic construction. Net Weight fillers are ideal for highly accurate fills when a product is sold and labeled by weight.

Machines included in this filling line:

  • Net Weight Liquid Filling Machine
  • Capping Machine
  • Labeling Machine
  • Palletizing

Oral Liquid Filling Line

Oral Liquid Filling Line
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The oral liquid filling machine is a monoblock machine that automatically fills different pharmaceutical liquids or viscous liquids. It has automatic bottle feeding, automatic filling, automatic stopper feeding-pressing, automatic cap feeding-closing, and automatic bottle-out, which are all very stable.

Machines included in this filling line:

  • Oral Liquid Filling Machine
  • Sealing & Capping Machine
  • Position Round Bottle Labeling Machine

Automatic Shampoo Bottle Filling Line

Automatic Shampoo Bottle Filling Line
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Shampoo is one of the many liquid products that VKPAK equipment can fill and package. Facilities can utilize complete systems of shampoo filling equipment, labelers, cappers, and conveyors to meet nearly any shampoo packaging facility’s needs. Our machinery can also fill and packaging many other low-to-high-viscosity liquids, including beverages and industrial liquid products. Using a system of reliable equipment that we offer, you can maximize your liquid packaging facility’s longevity.

The automatic filling line includes: 8-head automatic bottle washing machine, automatic filling machine, automatic capping machine, automatic labeling machine.

Shampoo Filling Machine

Shampoo Filling Machine

Summary Shampoo is a hair care product, typically in the form of a viscous liquid, that is used for cleaning hair. Shampoo is used by applying it to wet hair, massaging the product into the scalp, and then rinsing it out. Some users may follow a shampooing with the...

Vodka Wine Filling Line

Vodka Wine Filling Line
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The line includes: automatic bottle cleaning machine, automatic filling machine, snap capping machine, air-drying tunnel, automatic double-sided labelling machine.
Wine Filling Machine

Wine Filling Machine

Summary Wine is an alcoholic drink typically made from fermented grapes. Yeast consumes the sugar in the grapes and converts it to ethanol, carbon dioxide and heat. Liquor or spirit is an alcoholic drink produced by distillation of grains, fruits, or vegetables that have already gone through alcoholic fermentation....

Sauce Filling Line Test Video

Sauce Filling Line
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This is a test video of a sauce filling line that we shipped to a European customer in 2021. The line includes: rotary turntables; 6 head air wash bottle washer, UV sterilization channel, 4 head piston filling machine, automatic spindle capping machine, reverse bottle sterilization, round bottle positioning labeling machine and bottle receiving rotary turntables.
Sauce Filling Machine

Sauce Filling Machine

Summary In cooking, a sauce is a liquid, cream, or semi-solid food, served on or used in preparing other foods. Most sauces are not normally consumed by themselves; they add flavor, moisture, and visual appeal to a dish. Sauces need a liquid component. Sauces are an essential element in...

Olive Oil Filling Line

Olive Oil Filling Line
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This olive oil filling line is destined for customers in South America in 2021 and includes the following machines: 4-nozzle piston filling machine, single-head ROPP capping machine, electric shrink tunnel, automatic double-sided labeling machine and bottle turntable.
Olive Oil Filling Machine

Olive Oil Filling Machine

Summary Olive oil is a liquid fat obtained from olives, a traditional tree crop of the Mediterranean Basin, produced by pressing whole olives and extracting the oil. It is commonly used in cooking, for frying foods or as a salad dressing. It is also used in cosmetics, pharmaceuticals, and...

Auto Honey Jar Filling Line

Auto Honey Jar Filling Line
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This video is the working process of the honey filling line in the customer’s factory. The filling line includes the following machines: bottle turntable, automatic bottle washing machine, drying tunnel, 12-head piston filling machine, spindle capping machine and labeling machine.
Honey Filling Machine

Honey Filling Machine

Summary Honey is a sweet, viscous food substance made by honey bees and some related insects, such as stingless bees. Bees produce honey from the sugary secretions of plants or from secretions of other insects, by regurgitation, enzymatic activity, and water evaporation. Honey filling applications require heavy-duty machinery that...

Linear Juice Bottle Filling Line

Linear Juice Bottle Filling Line
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When working with beverages, including juices, bottling equipment must be designed and constructed for both safety and longevity. VKPAK designs and assembles bottle-filling systems for consumable liquids, specifically juice and other beverages, that are highly sanitary and corrosion resistant. When you shop with us, you’ll be able to find the ideal liquid filler for your product. No matter the acidity or viscosity of your liquids, your bottle filling equipment from VKPAK will be easier to clean, longer lasting and better suited for your unique needs than other, more generic liquid fillers.
Machines included in this filling line:

  • Bottle Turntable
  • Air Bottle Rinsing Machine
  • UV Sterilization Channel
  • 6 Nozzle Filling Machine
  • Spindle Capping Machine
  • Bottle Turntable
Juice Filling Machine

Juice Filling Machine

Summary Juice is a drink made from the extraction or pressing of the natural liquid contained in fruit and vegetables. It can also refer to liquids that are flavored with concentrate or other biological food sources, such as meat or seafood, such as clam juice. At VKPAK, we’re proud...

Lubricant Filling Line: Customer Factory Video

Lubricant Filling Line
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This video is the working process of the lubricant filling line in the customer’s factory. The filling line includes the following machines: 6-head piston filling machine, spindle capping machine, aluminum foil sealing machine, double-sided labeling machine, film wrapping machine, case sealing machine.
Lubricant Filling Machine

Lubricant Filling Machine

Summary A lubricant is a substance that helps to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move. It may also have the function of transmitting forces, transporting foreign particles, or heating or cooling the surfaces. The property of reducing friction...

The above shows some of our filling line videos, We design, manufacture and install complete liquid filling production lines, according your specific request. VKPAK is the leading provider of inline filling lines and liquid packaging machinery, offering a wide variety of fillers, cappers, labelers with semi-automatic and fully automatic functions. We have both gravimetric and volumetric liquid filling machines available for various industries from food and beverage production to industrial and corrosive product production.

Finding a Complete Packaging Solution for Your Industry

While a variety of different packaging machinery can be found in the same industry, as products, bottles and other components can widely differ even in the same industry, there are certain machines that are seen more in specific industries than other machines.

For example, a basic automated system for thin cleaners and chemicals includes the following:

  • Turntable for Loading Bottles
  • Automatic Gravity Filling Machine
  • Automatic Chuck Capper
  • Front, Back and Wrap Labeling Machine

For many packagers running cleaners and chemicals with a low viscosity, these machines may make up their packaging system. However, for others there may be some modification. If a packager is running a non-round bottle, for example, the loading turntable may be replaced by a laning or loading conveyor, which is a more efficient and reliable way to get non-round containers on to the main packaging system. In addition, other filling machines, such as the overflow filler, can also handle thin viscosity products as well, so that the gravity filler will not be the only liquid filler used in the industry.

Additional machinery such as induction aluminium foil sealing machine, shrink wrappers, packing equipment or even custom machinery may also be added to the line to meet certain needs that may not be necessary on every line.

Modifications or variations of the complete filling lines for the specific industries listed on our website will be the rule rather than the exception, as each packager's project will be unique in some way! And if you do not see your own, or a closely related, industry listed, contact VKPAK to discuss the different options available for your products!

Whether you need an additional liquid filling machine to complete your filling systems or require a variety of filling machinery, including bottle labeling machines, to facilitate a new or moved packaging line, you can rely on VKPAK to provide you with efficient filling equipment that can give you the results you want.

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